top of page
Search

The future of industrial automation – trends and innovations

  • Writer: Agata Pernak
    Agata Pernak
  • Mar 28
  • 2 min read
industrial automation

Industrial automation is evolving faster than ever. Today’s manufacturing landscape demands innovation, flexibility, and intelligent systems. In this article, we highlight the five key trends shaping industrial automation: IoT, artificial intelligence, predictive automation, collaborative robots, and digital twins. We’ll also show how Tincors helps companies embrace these advancements with expert machine relocation and access to top-tier technical talent.


Top 5 Industrial Automation Trends

1. Internet of Things (IoT) & Industrial IoT (IIoT)

Smart sensors embedded in machines transmit real-time data to centralized systems, enabling:

  • Machine performance monitoring

  • Remote diagnostics and troubleshooting

  • Energy consumption optimization


Example: Siemens Amberg Electronics Plant, GermanyAt this facility, 75% of all processes are automated, and every machine connects to a central analytics system. This has helped Siemens reach a production quality rate of 99.99885%—virtually error-free.


2. Artificial Intelligence & Machine Learning

AI analyzes production data faster and more accurately than humans. It supports:

  • Predictive maintenance

  • Process optimization

  • Real-time decision-making automation


Example: Hugo Boss Smart Factory, Izmir, TurkeyHugo Boss implemented AI and digital twins to predict faults and optimize operations. Over 1,600 integrated tablets with a Manufacturing Execution System (MES) improved sewing efficiency and quality while reducing downtime.


3. Collaborative Robots (Cobots)

Next-gen robots work side by side with human operators, assisting with tasks requiring precision, repeatability, or physical strength. They’re more affordable, easier to deploy, and safe for shared workspaces.


Example: BMW iFactory, Dingolfing, GermanyBMW uses cobots in the assembly of electric vehicle drivetrains. The cobots perform repetitive precision tasks alongside workers, boosting assembly line productivity by up to 30%.


4. Predictive & Adaptive Automation

Modern systems learn in real-time by analyzing data from machines, sensors, and their environment. They adapt operations dynamically to match changing conditions.


Example: Schneider Electric Smart Factory, Lexington, USAThis factory leverages sensor data for predictive maintenance, preventing unplanned downtime and enabling proactive servicing. The result: up to 20% lower maintenance costs and increased machine uptime.


5. Digital Twins

These are virtual replicas of machines or production lines, enabling:

  • Risk-free simulation of process changes

  • Testing new workflows

  • Faster implementation of improvements


Example: Procter & Gamble, Iowa City, USAP&G implemented a digital twin for an entire cosmetics plant, simulating operations in real-time. This enabled 15% faster product innovation cycles and reduced energy use by 8%.


Industry 4.0 in Action – How Tincors Drives Smart Manufacturing

Safe & Efficient Machine Relocation

Automation upgrades often require relocating or modernizing machine fleets. Tincors provides:

  • Local and international machine relocations

  • Full-service packages: disassembly, transport, reassembly, commissioning

  • Downtime minimization and machine safety assurance


Skilled Workforce Deployment

Advanced machinery demands specialists with automation and robotics expertise. Tincors offers:

  • Automation technicians and engineers

  • Mechanical, electrical, and PLC programming professionals

  • Project teams for both temporary and permanent assignments


Technical Infrastructure Consulting

Partnering with automation manufacturers and system integrators, Tincors provides:

  • Production hall adaptation planning

  • Workflow design for new technologies

  • Compliance guidance with safety and environmental standards


Conclusion

The future of industrial automation lies in intelligent, adaptive, and efficient systems. Companies that want to stay competitive need more than just tech—they need a partner that delivers results.

Tincors helps manufacturers confidently transition to smart production with professionalism, precision, and on-time execution.


 
 
bottom of page